彩鋼復(fù)合板在禹城的廠房、倉庫等建筑中應(yīng)用廣泛,其安裝過程需遵循規(guī)范流程,才能確保結(jié)構(gòu)穩(wěn)固、密封良好。從前期準(zhǔn)備到后期固定,每個(gè)環(huán)節(jié)都需細(xì)致操作,以發(fā)揮板材的保溫、防水等性能優(yōu)勢(shì)。
Color steel composite panels are widely used in buildings such as factories and warehouses in Yucheng. The installation process must follow standardized procedures to ensure structural stability and good sealing. From early preparation to later fixation, each step requires meticulous operation to fully utilize the performance advantages of insulation, waterproofing, and other properties of the board.
安裝前的準(zhǔn)備工作直接影響施工質(zhì)量。要核對(duì)板材規(guī)格,確保其長度、厚度與設(shè)計(jì)要求一致,檢查板面是否有劃痕、變形,芯材是否完好。基層處理是關(guān)鍵,若以鋼結(jié)構(gòu)檁條為基層,需檢查檁條間距是否均勻(通常 1.5-3 米)、連接是否牢固,松動(dòng)的節(jié)點(diǎn)需及時(shí)加固;若為混凝土基層,要清理表面的浮灰、砂漿,修補(bǔ)凹凸不平處,保證基層平整。同時(shí),準(zhǔn)備好適配的配件,如自攻螺絲需帶防水墊片,密封膠要選擇耐候性強(qiáng)的型號(hào),避免后期出現(xiàn)滲漏。
The preparation work before installation directly affects the construction quality. Firstly, it is necessary to verify the specifications of the board to ensure that its length and thickness are consistent with the design requirements. Check whether there are scratches or deformations on the board surface, and whether the core material is intact. Grassroots treatment is key. If steel structure purlins are used as the base, it is necessary to check whether the spacing between purlins is uniform (usually 1.5-3 meters), whether the connections are firm, and whether loose nodes need to be reinforced in a timely manner; If it is a concrete base, the surface should be cleaned of floating ash and mortar, and uneven areas should be repaired to ensure a smooth base. At the same time, prepare the appropriate accessories, such as self tapping screws with waterproof gaskets and sealant with strong weather resistance to avoid leakage in the later stage.
測量放線為安裝提供精準(zhǔn)指引。根據(jù)設(shè)計(jì)圖紙,用經(jīng)緯儀在基層彈出水平和垂直控制線,確定板材的鋪設(shè)起點(diǎn)和排列方向。屋面安裝需保證排水坡度(不小于 5%),從屋脊向檐口放線;墻面安裝則從底部向上標(biāo)注,確保垂直度誤差不超過 3 毫米。放線時(shí)要預(yù)留板材搭接寬度(橫向 100-150 毫米,縱向 200 毫米以上),并在轉(zhuǎn)角、門窗處標(biāo)記特殊節(jié)點(diǎn)的處理位置,為后續(xù)安裝的整齊性奠定基礎(chǔ)。
Measurement and laying out provide precise guidance for installation. According to the design drawings, use a theodolite to mark horizontal and vertical control lines on the base layer to determine the starting point and arrangement direction of the board laying. Roof installation must ensure a drainage slope (not less than 5%), with lines laid from the ridge to the eaves; Wall installation should be marked from the bottom upwards to ensure that the verticality error does not exceed 3 millimeters. When laying out, it is necessary to reserve the overlap width of the board (100-150 millimeters horizontally and over 200 millimeters vertically), and mark the processing positions of special nodes at corners, doors and windows to lay the foundation for the neatness of subsequent installation.
板材鋪設(shè)需注重順序與搭接。搬運(yùn)時(shí)用專用吊具從兩端抬升,避免單點(diǎn)受力導(dǎo)致變形。屋面鋪設(shè)從一端開始,將板材邊緣對(duì)齊控制線,逐塊向另一端推進(jìn),每塊板需橫跨少兩根檁條;墻面鋪設(shè)從底部塊板起,自下而上拼接,板與板之間的豎縫要對(duì)齊。搭接處需鋪密封條,密封條要與板面緊密貼合,在屋脊、檐口等部位,還需加裝收邊條增強(qiáng)密封性。
The laying of boards should pay attention to sequence and overlap. During transportation, use specialized lifting equipment to lift from both ends to avoid deformation caused by single point stress. The roof laying starts from one end, aligning the edges of the panels with the control line, and pushing them one by one towards the other end. Each panel needs to span at least two purlins; The wall laying starts from the first board at the bottom and is spliced from bottom to top. The vertical seams between the boards should be aligned. Sealing strips should be laid at the overlapping points, and the sealing strips should be tightly adhered to the surface of the board. In areas such as ridges and eaves, edge strips should also be added to enhance sealing.
固定與密封是安裝的核心環(huán)節(jié)。用自攻螺絲將板材固定在基層上,螺絲需穿透板材擰入檁條或龍骨少 30 毫米,間距控制在 300-500 毫米,且每塊板的四周螺絲數(shù)量不少于 4 個(gè)。墻面底部塊板需加密固定,防止風(fēng)吹松動(dòng)。螺絲帽要壓緊防水墊片,確保無松動(dòng)。所有搭接縫、螺絲孔及轉(zhuǎn)角處需打密封膠,膠縫要連續(xù)飽滿,表面用刮刀刮平,避免氣泡和縫隙。
Fixing and sealing are the core components of installation. Use self tapping screws to fix the board to the base layer. The screws should penetrate the board and be screwed into the purlin or keel for at least 30 millimeters, with a spacing of 300-500 millimeters. The number of screws around each board should not be less than 4. The first panel at the bottom of the wall needs to be encrypted and fixed to prevent loosening due to wind blowing. The screw cap should be tightly pressed against the waterproof gasket to ensure no looseness. All lap joints, screw holes, and corners need to be sealed with sealant. The sealant joints should be continuous and full, and the surface should be scraped flat with a scraper to avoid bubbles and gaps.
特殊部位處理需格外細(xì)致。門窗洞口處的板材要切割整齊,邊緣加裝 L 型收邊條,收邊條與板材、墻體間均打膠密封。屋面與墻面交接的陰角處,用專用角馳件連接,再覆蓋密封膠。天溝部位的板材需向排水口傾斜,確保排水順暢,天溝與板材搭接處用防水卷材加強(qiáng)處理。
Special parts require extra attention to detail in handling. The boards at the door and window openings should be cut neatly, and L-shaped edge strips should be added to the edges. The edge strips should be sealed with glue between the boards and the walls. At the junction of the roof and wall, use specialized corner connectors to connect and then cover with sealant. The board in the gutter area needs to be tilted towards the drainage outlet to ensure smooth drainage. The overlap between the gutter and the board should be reinforced with waterproof membrane.
安裝后檢查不可或缺。逐一檢查板材是否平整,垂直度、坡度是否符合要求;螺絲是否牢固,墊片是否壓實(shí);密封膠是否光滑連續(xù),有無遺漏點(diǎn)。發(fā)現(xiàn)板材松動(dòng)或膠縫開裂,需立即整改。清理板面污漬后,再進(jìn)行二次檢查,確保整體安裝質(zhì)量達(dá)標(biāo)。
Inspection after installation is indispensable. Check one by one whether the board is flat, whether the verticality and slope meet the requirements; Whether the screws are firm and the washers are compacted; Whether the sealant is smooth and continuous, and whether there are any leakage points. If the board is found to be loose or the adhesive seam is cracked, immediate rectification is required. After cleaning the surface stains, conduct a secondary inspection to ensure that the overall installation quality meets the standard.
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